Elements and Performance Criteria
- Locate, interpret and understand OEM-recommended repair processes for HSS
- OEM repair processes and those of other recommended industry agencies are sourced using the internet or repair manuals
- OEM repair processes and specifications are read and incorporated into the development of a repair plan
- OEM-recommended repair procedures and workplace and industry codes of practice are followed
- Personal protective equipment (PPE) is located and used correctly
- Recommended repair equipment is located and checked for correct operation
- Repair or replace HSS components
- Sections not subject to repair are protected, using approved methods and equipment
- HSS sections to be repaired are removed using recommended removal methods and equipment
- Damaged surfaces are restored to a condition suitable for the fitting of replacement HSS components
- Vehicle measuring and jigging equipment is used to locate the replacement HSS component correctly according to OEM specifications
- Protection of OEM surface coatings is maintained or reapplied
- Replacement HSS components are aligned and secured within OEM tolerances
- HSS components are repaired according to industry regulations, statutory and regulatory authority guidelines, Workplace Health and Safety (WHS) requirements and workplace procedures and policies
- Weld HSS components
- Recommended welding equipment is located and checked for correct operation in a repair environment
- Sample welds are conducted, inspected and destruction tested
- HSS components are refitted using recommended repair methods, materials and equipment
- Recommended welding techniques are used and welds are inspected for defects
- HSS repairs are completed without causing damage to other components or systems
- Grinding procedures are followed according to OEM and weld material specifications
- Clean up work area and maintain equipment
- Work area is cleaned and tidied according to workplace procedures
- Waste and scrap materials are removed following workplace and environmental requirements and procedures
- Tools and equipment are checked and faulty items are identified and tagged
- Equipment maintenance activities are completed according to workplace and manufacturer specifications
- Finalise HSS repair processes